Abstract
This paper presents CONCERT, a fully reconfigurable modular collaborative robot (cobot) for multiple on-site operations in a construction site. CONCERT has been designed to support human activities in construction sites by leveraging two main characteristics: high-power density motors and modularity. In this way, the robot is able to perform a wide range of highly demanding tasks by acting as a coworker of the human operator or by autonomously executing them following user instructions. Most of its versatility comes from the possibility of rapidly changing its kinematic structure by adding or removing passive or active modules. In this way, the robot can be set up in a vast set of morphologies, consequently changing its workspace and capabilities depending on the task to be executed. In the same way, distal end-effectors can be replaced for the execution of different operations. This paper also includes a full description of the software pipeline employed to automatically discover and deploy the robot morphology. Specifically, depending on the modules installed, the robot updates the kinematic, dynamic, and geometric parameters, taking into account the information embedded in each module. In this way, we demonstrate how the robot can be fully reassembled and made operational in less than 10 min. We validated the CONCERT robot across different use cases, including drilling, sanding, plastering, and collaborative transportation with obstacle avoidance, all performed in a real construction site scenario. We demonstrated the robot's adaptivity and performance in multiple scenarios characterized by different requirements in terms of power and workspace. CONCERT has been designed and built by the Humanoid and Human-Centered Mechatronics Laboratory (HHCM) at the Istituto Italiano di Tecnologia in the context of the European Project Horizon 2020 CONCERT. © 2025 Elsevier B.V., All rights reserved.